High-Precision Mineral Adding System for Consistent Water Quality

Advanced purification methods such as reverse osmosis (RO) and distillation are very effective in removing up to 99% of all dissolved solids. This makes the water highly demineralized, chemically active, and flat in taste.

A high-precision Mineral Adding System is automated post-treatment technology to add a precise, controlled amount of essential minerals including calcium, magnesium, and sodium bicarbonate to purified streams. The remineralization process stabilizes the water chemistry, balances pH levels to prevent pipeline corrosion, and provides a consistent taste and nutritional profile for commercial, industrial, or beverage production lines.

Key System Design Elements

The system is controlled by closed loop, automated controls, not by manual batch mixing, to ensure a high degree of safety and uniformity throughout large production volumes. Major design elements are:

  • Proportional Dosing Control: High accuracy positive displacement dosing pumps dose the water in real-time as it flows in.
  • Online Monitoring Integration: Conductivity sensor probes and pH sensor probes continuously monitor the water parameters both pre and post chemical injection, and instantly adjust the dosage if it changes.
  • Static Mixing Technology: Downstream sanitary static mixers are used for a complete dissolution and uniform blending of the mineral concentrates without any moving components that can drop out or breed bacteria.

What industries benefit most from integrating a Mineral Adding System?

A professional Mineral Adding System is extremely versatile and has critical applications in commercial and industrial settings:

  • Bottled Water & Beverage Production: It enables manufacturers to have the same mineral profile in specific regions or the same flavor in their brands.
  • Pharma & Laboratory Infrastructure: Used in special processes where water needs to have the precise, customized electrolytic balance required for manufacturing or testing.
  • Industrial Utility Protection: This is to ensure that the Langelier Saturation Index (LSI) of the water is balanced to prevent corrosive degradation of the downstream water distribution network, storage tank, and boiler.

Frequently Asked Questions

A: It refines the water and replenishes it with needed minerals in an exact amount to help balance pH, prevent corrosion, and maintain a consistent taste or chemical composition.

A: The most frequently used system is the injection of accurate amounts of calcium chloride, magnesium sulfate, and sodium bicarbonate to meet the desired profile.

A: It uses automated closed loop PLC controls, and is connected to an online conductivity and pH meter that will stop and start dosing pumps in a split second when conductivity or pH levels go outside of the set parameters.

A: Yes. All dosing pumps, tanks and static mixers are made of food grade, FDA approved and SS 316L material for absolute purity.

A: Yes, the system will adjust the injection rate to make the mineral ratio correct at all times by using proportional flow-meters.

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